High Frequency Transformer Customization, You Need To Know

 

What are the main components of our transformers, and the common specifications of each component

  • Ferrite Core
  • Bobbin
  • Copper Wire
  • Tape
  • Insulating Paint
  • Sleeve (Teflon sleeve, only required for high requirements)
  • Copper foil, etc. according to needs

Transformer production process

  1. Winding
  2. Soldering
  3. Core installation
  4. Semi-finished product inspection
  5. Varnishing
  6. Finished product inspection
  7. Packaging

Producing Machine

automatic coil winding machinefull-automatic winding machinesmall coil winding machineautomatic wire winding machine
automatic winding machinefull-automatic winding machinesmall winding machineautomatic wire winding machine
soldering machinepainting machineoven machinetransformer core instal machine
soldering machinepainting machineoven machinecore instal machine
In-process inspection machine 01in process inspection machine 02finished product testing machinehigh frequency transformer production line
In-process inspection machine 01In-process inspection machine 02finished product testing machineproduction line

Winding Parameter

  • number of turns
  • wire diameter
  • starting winding foot
  • ending foot

Relationship between core and voltage, power

The larger the magnetic size, the more power it can carry.

The difference between transformers and inductors

Inductors have only one winding, with multiple turns of wire, which can play an energy storage role

What transformer products do we have and how to classify them

You can see our product catalog on our web

What are the main application scenarios of our transformers

Charger, LED driver , control board, new energy, solar

Uses of common ferrite cores

EE ordinary switching power supply

PQ electric vehicle charger, two-wheel vehicle charger

ETD switching power supply

What are the most common and longest-produced transformers?

EE type, PQ type

If we want to customize the transformer, what is the process?

1. Provide the chip manufacturer’s solution, we will make sample for you based on their solution

2. Disassemble as it is if you have sample and send to us, we will do as same as your sample